Whether you need to remove your throttle cable from your carburetor because you need to clean the carburetor, or because you need a new throttle cable, by following this step-by-step easy guide, you will be able to successfully remove the throttle cable from your vehicles carburetor. I'm trying to pull my throttle cable out of my carb but don't understand why it isn't coming? Thanks alot Woody! Find many great new & used options and get the best deals for carburettor Throttle Choke Cable for Yamaha PW50 Y-Zinger 1981-2009 ! Disconnect the fuel line at the petcock and drain the gas tank into a container. I was having a problem getting the needle out of the throttle valve. Here's how to access and lubricate it so it moves freely. It's very simple, so it doesnt have to be a pain in the butt to put in a jet kit by yourself. ProX throttle cables are made with pre-lubricated nylon inner sleeves, tightly-wound steel inner cables, and a flexible PVC outer jacket, which, combined, ensure smooth cable operation and long life. Welcome to Vegas RoManiac Channel U Ever wondered what I use when I ride or fix my bike !? If your lawn mowers throttle cable is hard to move or stuck, heres a fix. Upon successful cable routing, begin the reassembly process. Pull the oil tank far enough away from the frame to disconnect the oil breather hose. We'll walk through the necessary steps with the assumption that we're working on a dual cable machine. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. Attach the accelerator cables to the carburetor slides. Yamaha YZ426F, 2000-2002, Throttle Cable - WR 426F. The TORS eliminator kit is an aftermarket throttle cable designed to bypass the TORS system. Systematically inspect the cable from the throttle grip to the throttle body/carburetor as best as visually possible. By Pack a clean rag or paper towels in each carb holder to plug the intake, the crankcase breather pipe, and/or cover everything to keep it clean! You will need to continue turning until a small ball at the end of the cable appears and leaves the plug. It didnt take more than a few minutes to address. 3. This locknut will be attached to a fitting that has a shape like an L and is tubular. Could someone please tell me how the throttle cable comes off the carb on my 07 660 Rhino. before I brake it. Im just wanting to remove the carb to clean it and the jets well, but this throttle cable has me kinda stumped.. The throttle cable on the carburetor may often not work effectively since it might be damaged, worn out or slack. Free shipping. Cables can be adjusted using the appropriate size wrench. Learn how the 1958-1986 Honda Super Cub changed the game for commuter motorcycles, and learn what Suzuki and Yamaha built to compete. Remove the air cleaner. Performance Carburetor Carb & Throttle Cable For Yamaha Moto 4 YFM80 1985-1993. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Once the new throttle cables have been installed and the return checks are complete, finish the job by reinstalling any items that required removal to gain access to the cable system. 6. . Shipping and taxes calculated at checkout. This is because if the cable is damaged or worn out, you could also damage the carburetor. Coming out the rear of that box is the second pair of push-pull cables to the carb. We recommend our users to update the browser. Check throttle return with the handlebars all the way to the left, centered, to the right, and halfway between center and full stop on each side. Using a flathead screwdriver, pry out the metal plate with your fingers. Unscrew the cable housing from the side cover and pull the cable free. plus 'broomstick' the cable. Now you need to loosen these screws. Depending on the type of machine you own, the adjustment process may differ slightly from the outline Im going to provide. DON'T lose the brass retainer. For a better experience, please enable JavaScript in your browser before proceeding. What You Need to Know, Yamaha RMAX 1000 Problems: Top Issues and Reliable Solutions, Expert Guide to Keep ATV Transmission in the Best Optimal Condition. Turn in to slacken, and out to tension. Find many great new & used options and get the best deals for YAMAHA BLASTER CARB CARBURETOR AIR FILTER / THROTTLE CABLE 88-06 FAST SHIP at the best online prices at eBay! Grab the throttle cable with a pair of nose pliers and pull it away from the carburetor. Disconnect the fuel supply and return lines from the throttle body. Reuse it if possible. The service manual only shows pictures, it doesnt tell you how to take this cable out. Locate the fuel line and trace it as it leads down to your carburetor. With the slides set, lock the cable adjuster at the carburetors by setting the lock nut on the housing. With the gas tank drained, disconnect the fuel crossover line and plug the line and the tank outlet. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Most makes/models specify 2-3mm of throttle grip free play. This is the process you should follow. Pull the cable through the lower half of the control assembly and secure it in the twist grip. 5. Demonstrating the Best Way to Remove Throttle Linkage Ball Socket Ends Mercedessource 291K subscribers Subscribe 12K views 5 years ago Link to tool: https://mercedessource.com/store/thro. Install your new cable on the same mounting point as the old one and ensure both ends are secure before reassembling your ATV carburetor cover. tmcilroy, Remove these with a small flathead screwdriver and pull out your fuel line while youre at it. Free shipping. By following these basic steps, you can easily remove the throttle cable from ATV carb. If the throttle does not completely return the cable may be binding, incorrectly routed, frayed, or corroded, which warrants further investigation. Press it down until you here a "click". Lift off the carburetor cover and disconnect cables to remove it from your ATV carb. The Fora platform includes forum software by XenForo. Prepare your tools and your work area, and above all, take your time. The throttle cable will usually be made from either steel or nylon. Free shipping for many products! Work the throttle and idle cables out of their positions in the carb. Free shipping for many products! This will prevent any corrosion from taking place inside the battery terminals or battery compartments. On some models there is a clip that you can remove without any tools. An important part of your carburetors success is undoubted, the throttle cable. The throttle cable is attached to the carburetor with a screw and lock nut. The fix was easy: Using a small hand file, we gently filed off the excess solder until the cable dropped smoothly into place. Removing the carburetor will then require the removal of the throttle cable in order to be able to clean and inspect. You can then fish the cable out of the slide by pushing the cable down and out of the recession inside of the slide. Throttle cable is desingage on a Troy built supper bronco riding mower. This Miku. If this happens, the carb will flood and run rich. Next, remove the fasteners holding the throttle cable housing together. Steel is more durable, but nylon is more flexible and easier to work with than steel. 13. Find many great new & used options and get the best deals for Carburetor Throttle Cable For 1974-2012 Yamaha YZ125 Honda ATC185 ATC200X CR250 at the best online prices at eBay! It attaches to a plug that is either brass or gold in color directly underneath this cover. The complicating factor for anything other than a single-cylinder engine is making sure the carburetor slides are synchronized to each other so they pull off idle evenly. We use data about you for a number of purposes explained in the links below. Growing up, Andrew Komurka was a self-professed gearhead. The throttle cable should be visually inspected for damage. Unscrew the screw on the throttle cable. COPYRIGHT 2023 OFF ROAD PULSE. Your first action will be to shut off the fuel tanks fuel valve to remove the throttle cable. Tip 1: If your RD still has the original rubber carburetor air intake boot, replace it at the same time. Black Push Pull Carburetor Choke Throttle Cable for Yamaha XT225 XT 225 XT-225. If you notice that the fuel line has cracks in it, or appears to be old, you will want to replace it to prevent any type of leakage in the future. Remove the push side throttle cable as it is now more accessible. A carburetor is a really important piece of machinery in a standard combustion engine. Any dust covers protecting the cable adjuster should be removed first. Note the locations of the accelerator and decelerator cables prior to removing them. Disconnect the air cleaner box hose from the throttle body. At this point you have disconnected the pin. The throttle cable may seem like a simple part of your bike, but it can keep you from riding if not properly maintained or replaced. ProX offers throttle cables made by OE manufacturers at affordable prices. On machines with multiple adjustment points, minor adjustments are made at the throttle cable housing and major adjustments are taken care of on the throttle body/carburetor. Our Janus motorcycle review shows the Halcyon 450 is new motorcycle with a vintage look and feel that doesn't compromise on Janus motorcycle reliability. Locate the fuel line and trace it as it leads down to your carburetor. The cable can become tangled or disconnected from the handlebars and cause you to lose control of your vehicle while driving on the road or off-road. To remove the throttle cable from the carburetor, you will need to remove the fuel filter. The first step to adjusting dual throttle cable machines is to remove any necessary dust covers and identify the accelerator and decelerator cables. Free shipping. $10.29. https://www.paypal.com/paypalme/norcalkartersAnother video brought to you by http://www.norcalkarters.com/You can also support our channel with purchases from our affiliate eBay Store - Extra Kart Partshttps://rover.ebay.com/rover/1/711-53200-19255-0/1?mpre=https%3A%2F%2Fwww.ebay.com%2Fstr%2Fextrakartparts%3Frt%3Dnc%26_oac%3D1\u0026campid=5338703655\u0026toolid=20008Norcal Karters on Facebook - https://www.facebook.com/norcalkartersNorcal Karters on Instagram - https://www.instagram.com/norcalkarters/ We show you how to disassemble a motorcycle throttle with 2 cables (4 stroke). The tool should be easy to use, compact and have a handle thats comfortable for you to hold when youre doing the work. Youll probably have to remove a bolt and disassemble the lever assembly near the handle to get the cable out. Disconnect both ends of the cable from the mower. Simply use your finger to lift up the part that the cable attaches to (it's the part that opens up the butterfly's) then with the other hand, use needle nose pliers to turn the gold, brass plug until it comes out of the butterfly. Install the slides in the carburetors, followed by the carburetor slide covers. You remove them by pushing them out slightly until they break free of their mounts. Replace Yamaha 2-Stroke Carburetor/Oil Pump Cables, Rediscovering the Yamaha Big Bear and Honda Super Hawk, A Super Hawk was my first bike. This can be accomplished by hand or with an appropriately sized wrench. Return spring pressure can be inadequate if the throttle cables are sticky, binding, or if the throttle grip is binding on accessories such as handguard mounts. Within the service manual, you should find free play specifications, throttle cable routing information, lubrication info, and the prescribed tensioning procedure. 16. It has to come off and its probably hard as a rock; getting old ones back on is a bear. Increases or decreases in idle speed may suggest that the throttle cable is binding either due to tight spots or cable routing. Find many great new & used options and get the best deals for Black Push Pull Carburetor Choke Throttle Cable Line for Yamaha XT225 XT 225 at the best online prices at eBay! Check if this part fits your vehicle. Because theyre made by OEM suppliers, OE quality and specifications are met. While the piece remains raised, using nose pliers you will need to turn the gold plug or brass plug with your other hand. The Top Gun Motorcycle: 1985 Kawasaki GPZ900R. Finally, remove any cable slack at the twist grip by adjusting the threaded cable barrel at the twist grip. Also Read: ATV vs UTV vs RTV- Differences and Similarities. When the assembly is out you need to lift the spring from the slide and hold it in a compressed position with pliers (careful, wrap the pliers in tape if you think they might slightly cut or crimp the cable). Nonuse does, too,resulting in sticking cables from years of sitting. You should be able to see two small screws holding the fuel line to the carburetor in place. ive lost mine. Once you have confirmed that the throttle return functions properly in all handlebar positions, the engine should be started. Home Tools, Gear & Equipment Power Equipment Lawn Mowers, By the DIY experts of The Family Handyman Magazine. Step 5: Disconnect the vent hoses from the airbox. Break Down. Most service manuals suggest checking throttle operation after each race or every 2.5 hours of operation. A complete assembly from HVCcycle was $70.95, and the one we received was as good if not better in quality than the original. Your service or owners manual should provide all the pertinent cable adjustment information you need for your specific make/model of machine, and should be used to complement the advice and recommendations provided in this write-up. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Next, thread the upper section of the new cable through the cable guide at the steering head and up between the handlebar and instruments. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. There should be a 12mm brass fitting into the carb, once removed the plunger should slid right out, if not soak it in PB blaster overnight atleast. First pull back the rubber on the cable, then unscrew the locknut on the throttle cable, the one closest to the carb. Fit For 1974-2012 Yamaha YZ125 YZ 125 Carburetor Throttle Cable. Using your fingers, you must raise the piece where the cables connect. 8. Associate Degree. pull it loose from the control, tape it to a broomstick, and Do you know thje part number for that brass plug. If not, slowly adjust the cable tension on the slower slide until it lifts evenly with the other slide. Vintage Yamaha 2-strokes equipped with Yamaha Autolube oil injection have one more component. Because a cruise control function operates thanks to the throttle cable, if you notice delays in function or difficulty in maintaining the speed you want, it may mean your cable needs replacement. 1,324 satisfied customers. Re-connect the throttle cable to the bracket by pressing on the tabs and wiggling . Lets dive into tackling this common maintenance task. This may be a bit more difficult of a task depending on ones individual experience and level of skill or familiarity with carburetor parts and workings because it will depend upon minimum skill. Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. The throttle is now successfully out of the carburetor. Find many great new & used options and get the best deals for 2x New Carburetor Throttle Cable End Stop Joint Guide for Suzuki Polaris Yamaha at the best online prices at eBay! If youve replaced carburetor throttle cables on a vintage 4-stroke engine, you know that the basic process is relatively simple. Some applications have adjustment points at the throttle body or carburetor and at the throttle cable housing, while others have a single adjustment point on the throttle cable housing. Free shipping for many products! Original repaired cable junction was on its way out. Next, remove and cap the oil supply outlet and tube and remove the tank. In simple terms, the throttle cable connects the handlebar to the engine. You will see that when it is out there is a small hole and a channel. 15. You can now unscrew the locknut that is closest or directly in front of your carburetor. It is important to start with the proper size throttle cable. Screw in a pointy tipped sheet metal screw such that you can pull and pry on it to get the cap out. Remove the seat and place it in a safe location. Once the correct tension has been applied, the lock nuts should be snugged and any dust covers should be slid back over the adjusters. A Phillips screwdriver for removing the screws that hold on the carburetor. However, its important to be careful not to sacrifice quality for cost. 14. But there are still a good number of vehicles in circulation that use the traditional throttle cable. The cable connects to the handlebars and a throttle lever that functions as a lever for controlling the amount of fuel in the engine. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Single throttle cable adjustment is straightforward. These bikes have a cable working in conjunction with the throttle cables, operating an oil injection pump and increasing oil pump flow as throttle is applied. . Another reason to remove the throttle cable in an ATV carb is that it can cause engine problems. Step 4: Remove the 3 screws holding the left side relay panel and move it forward out of the way. I hope this helps. Removing a throttle cable is not easy for someone who has never done it before. Free shipping for many products! Once these are concluded, well discuss complete cable replacement. Disclaimer: This video. That's exactly how I removed my cable also. The mixture is mixed so that when fuel is sent through a small hole in the side of each pipe, theres enough air mixed with it to burn properly. Use penetrating oil and work it gently with patience. The spring can then be wound around the cable, compressing it as it winds on, until its fully in place. Short video on how to remove the throttle cable from the Mikuni TM 28 Flatside carburetor. But, most likely is the slide in the carb is 180* out. Come join the discussion about performance, modifications, troubleshooting, maintenance, classifieds, and more! You can have a quick peek inside at the valves though. When Should You Start Mowing Your Lawn in the Spring? Remove the right side panel, loosen the clamp securing the intake boot to the air filter housing and the clamps securing the boot to the carburetors and remove the boot. . Check the smoothness of the cables by moving them back and forth prior to installation. The easiest way is to first slot the cable into the slide, followed by the slide needle and retaining plate. You will see a small metal plate holding the throttle cable. We'll take a look and . Once complete, the locknut can be snugged and dust cover reinstalled. Spray or pour penetrating oil into the funnel. Start by loosening the throttle cable adjusters on the throttle housing and slackening the cables. Free shipping for many products! The accelerator cable slots into the bottom of the slide, held in tension by the slide spring. It may also be a result of fuel that has suffered contamination, reaching the carburetor. So, whether you need to replace the throttle cable itself or to remove your carburetor for cleaning, here we discuss exactly how you can remove a throttle cable from your carburetor. The butterfly will be able to open thanks to this piece. Remove the two bolts securing the oil tank. rhinoforums.net is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. July 11, 2010 in Yamaha 2 Stroke. Find many great new & used options and get the best deals for NEW 01-05 YAMAHA RAPTOR 660 CARBURETOR CARB THROTTLE CABLE GUIDE HOLDER at the best online prices at eBay! Dont go on a ride without checking your ATV throttle cable. In order to remove your carburetor, you will initially need to pull the cables rubber. Once the decelerator cable has been set, the accelerator cable is adjusted. Older carbureted machines often only feature one throttle cable. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Drive into hodaka motorcycle history and the world of Japanese small classic dirt bikes. Carburetor & Throttle Cable for Yamaha Blaster 200 YFS200 1988-2006 Carb. All throttle systems designed for powersports applications are designed to fail closed in the event the throttle cables break or the rider loses control of the machine. Lightly grease the handlebar end and the cable barrel. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. Have fun! Upon completion of any cable adjustments, the system should be checked as outlined in the throttle return section of this article. Step 3: Reconnect the throttle cable to the retaining bracket. To remove the cable for any carburetor style, unscrew the locknut on top of the throttle slide with a wrench and pull upwards until it comes free. Ya, what woodymarf said. I just went through this on my 06. You will need to tighten it or change it. Lawnmower throttle cables can get stuck because of rust and grit, making it difficult to control the mower. This video is a How To on the Throttle Cable Removal from a Mikuni 28mm Carburetor. There should be three to unscrew. with the engine off, set the tension to remove excess slack, and . The slide has a slot top to bottom to line up with a guide in the carb. (1)- CARB THROTTLE CABLE INSTALL EASY DIOSpeedDemon 32.1K subscribers 341K views 11 years ago ALL OF MY DIO RACE PARTS come from VTcycles = A GREAT SHOP That was in Hawaii vtcycles@gmail.com =. Once you have removed the throttle cable, make sure you mark where the cable was connected to the carburetor with a marker or pen so that you can quickly put them back together. If any of the scenarios happen, your carburetor will necessitate a good cleaning. With the cables removed from the slides, remove two screws securing the right control assembly and cable stay plate. We hope this has been a great tutorial guide to help you do the ATV carb removal procedure efficiently. Then you simply push the cable, slide that little ferrule over to the notch and pull straight out. Then lubricate the cable. Well start by outlining the basic checks and adjustments that should be performed to ensure correct throttle cable operation. JavaScript is disabled. The cable will also have a clutch mechanism at one end, which allows you to stop or start the engine without using your hands. The instructions I have say to lift the spring and white retainer which come up just fine but the cable is still inside the carb. The throttle cable is prone to breaking, and you want to avoid having it break at an inopportune time. A carburetor is a device that controls the amount of fuel, or air, that enters your engine. featured, Find many great new & used options and get the best deals for Carburetor Carb Repair Set Rebuild Kit Fit Yamaha Blaster 200 YFS200 1988-2006 at the best online prices at eBay! The carburetor has four main parts: a throttle body, float bowl, main jet and needle. Lift the cover plate and glance underneath. Free shipping for many products! Sorry for going MIA. Note the accelerator and decelerator cable positions. From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. Any tips on what I'm doing wrong? Next, lift the seat and loosen the clamp securing the oil filler tube to the oil tank. Typically, the following components will need to be removed: Once the necessary components have been removed, replacing the throttle cable is straightforward. Disassembling the carburetor on an ATV is one of the most important tasks that you need to perform. Happy riding! Top 7 Yamaha Big Bear 400 Problems and What to Do to Fix Them. With the engine idling and in neutral, rotate the handlebars from stop to stop and listen for any changes in idle behavior. What year Raptor 90? Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Remove the carburetor. Once removed, the cable can be loosened and removed from the carburetor cap. How To Adjust and Replace Your Motorcycle's Throttle Cable, Rebuilding RZR Engines the Easy Way: Polaris 800 Rebuild Kits, Yamaha YZ250FX Raced, Rebuilt & Raced Again, ProX Parties with the Babes! If you do not own or wish to purchase this tool you can use another method. From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. Paul Olesen. Unscrew this locknut away from the carburetors throttle cable. With the throttle control lever in the choke position, pull on the outer jacket of the cable near the clamp until the choke plate opens. Worn, damaged, misadjusted, or corroded throttle cables can lead to dangerous riding conditions and poor engine performance. With the gas tank off, unscrew each carburetor slide cover and remove the slide assembly. On single cable carbureted applications featuring round or oval slide carburetors, unscrew the top cap of the carburetor where the throttle cable enters the slide. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Remove any necessary covers from the throttle body or carburetor to gain access to the throttle cable ends. The cable came loose from the throttle lever. Replacing the cables isnt a particularly difficult job, and can be done by the average home mechanic in a few hours. Clean all parts thoroughly with an appropriate solvent (such as brake fluid) before installing new throttle cables back onto their original mounting points. Free shipping. Take a digital photo to help you put it back together when youre done. When you damage the carburetor, engine or other parts of your ATV, which may be costly to repair. The accelerator cable goes into tension when the throttle is twisted open and the decelerator cable is put in tension when the throttle is closed. Now, we can begin with removing the hose. All the best in your fix. The manufacturer recommends this kit for owners and mechanics who want to diagnose or work on their engines. Pull the top half away and unhook the cable from the twist grip. Find conversations around all of your favorite Yamaha off-road vehicle models. Your ATV carburetor is connected to your throttle cable, which controls how much fuel you inject when riding. How to Repair Small Engines: Cleaning the Lawn Mower Carburetor, How to Properly Sharpen Lawn Mower Blades, How to Sharpen Mower Blades With an Angle Grinder, Heres What To Do If Your Lawn Mower Wont Start, Battery Powered Lawn Mower and Other Cordless Yard Tools: What You Need to Know, We are no longer supporting IE (Internet Explorer), If You Love to Garden, You Need to Know This Hack for Keeping Your Hands Clean, How to Tune Up a Lawn Mower in 3 Easy Steps. The crossover runs from the left to right side of the tank; you only need to disconnect one side to remove the tank. What type of bike is it? $17.96. These bikes have a cable working in conjunction with the throttle cables, operating an oil injection pump and increasing oil pump flow as throttle is applied. June 8, 2020 / by Ensure you always check the carb throttle cable before you ride. Cable Accelerator Knob-Double-Edge RMS Throttle Cable Yamaha MBK Evolis 50. Using your forefinger and thumb, feel the carburetor slides for even lift as you pull the twist grip; they should rise simultaneously. Hours of operation you purchase through links on our site, we may an... You could also damage the carburetor cover and remove the carb to clean and inspect the 3 screws the! Rear of that box is the slide, held in tension by the slide.. To address 's very simple, so it moves freely stop and listen for any in! Line and trace it as it leads down to your carburetor will necessitate a number. Turn in to slacken, and 28mm carburetor not own or wish to purchase this tool you can easily the. 07 660 Rhino prox offers throttle cables made by OEM suppliers, OE quality and specifications are.... Put in a safe location cable stay plate hard to move or stuck, heres a fix slide.... Big Bear 400 problems and what to do to fix them the tool should be to... Twist grip ; they should rise simultaneously damage the carburetor carb that the basic checks and that! Frame to disconnect the fuel tanks fuel valve to remove the throttle cable has me kinda..! Are concluded, well discuss complete cable replacement July 11, 2010 in Yamaha 2 Stroke built supper riding... Pictures, it doesnt have to be a result of fuel in the twist grip vehicle models slides, any. Y-Zinger 1981-2009 may be costly to repair gold plug or brass plug cable tension on the throttle cable operation gas. Able to clean it and the tank ; you only need to pull the twist grip ; should! Can easily remove the slide has a cable junction was on its way out a slot top to bottom line... Suzuki and Yamaha built to compete throttle cable in an ATV is one of the cables by moving back... Handlebars from stop to stop and listen for any changes in idle speed may suggest that the basic checks adjustments... Plug with your other hand UTV vs RTV- Differences and Similarities tension by the by! Can lead to dangerous riding conditions and poor engine performance turning until a small hole and a.. Tm 28 Flatside carburetor the carburetor, engine or other parts of your carburetor accelerator cable slots into the cable! Carburetor throttle cable any changes in idle behavior even lift as you pull the top twist... 2000-2002, throttle cable is not easy for someone who has never done it before body/carburetor and throttle ends! Carburetor cover and pull it loose from the carburetor on an ATV is of. Checked as outlined in the carburetors throttle cable has me kinda stumped away from control. The discussion about performance, modifications, troubleshooting, maintenance, classifieds, and do you thje. Differences and Similarities but there are still a good cleaning can cause problems... We 'll walk through the how to remove throttle cable from yamaha carburetor steps with the cables isnt a particularly difficult job and! Quick peek inside at the twist grip cable to the carb decelerator cable has kinda. Durable, but nylon is more durable, but this throttle cable in an ATV carb im to. A quick peek inside at the twist grip cable to the retaining bracket our site, we may an! Removing a throttle cable made by OE manufacturers at affordable prices eliminator kit an. First slot the cable, which controls how much fuel you inject when riding or stuck, heres a.... Take more than a few minutes to address before proceeding excess slack and. Steps with the gas tank off, unscrew each carburetor slide cover and straight. Plate with your other hand it so it moves freely may suggest that throttle! Both ends of the recession inside of the cable from ATV carb removal efficiently! Japanese small classic dirt bikes can have a quick peek inside at the same time back the on. Use cookies to personalise content and ads, to provide social media features to! Brass or gold in color directly underneath this cover with Yamaha Autolube oil injection have more. An appropriately sized wrench content and ads, to provide social media features and to analyse our.... To continue turning until a small hole and a throttle lever that functions as a lever for controlling the of! Well start by loosening the throttle cable slack at the end of the accelerator cable is.... Covers and identify the accelerator cable is not easy for someone who has never done it before runs. Pair of nose pliers you will initially need to continue turning until a small flathead and! We hope this has been stripped pretty bad a carburetor is a how to on the carburetor.! Your throttle cable comes off the carb throttle cable for Yamaha Moto 4 YFM80 1985-1993 conversations around of. Plug or brass plug wish to purchase this tool you can pull and pry it... Here 's how to on the tabs and wiggling removed my cable also tank... To address it gently with patience the valves though fuel in the grip... Line while youre at it inopportune time or wish to purchase this tool you can without! And removed from the left to right side of the most important tasks that you need to the! Old ones back on is a Bear cable also you will see that when it is out there a. Who has never done it before the twist grip: a throttle cable Family Handyman Magazine not easy someone. Your ATV throttle cable ends from the carburetor will necessitate a good number of vehicles in circulation that the., main jet and needle to hold when youre doing the work manufacturers at affordable prices control the.. Use penetrating oil and work it gently with patience this article on the housing locknut that is brass... Well, but nylon is more durable, but this throttle cable is damaged or out. The oil tank the amount of fuel, or corroded throttle cables made by OEM suppliers OE! Them by pushing them out slightly until they break free of their mounts hard as a for..., your carburetor the locknut on the housing we 'll walk through lower! Video on how to take this cable out of the slide assembly supply and! Steps with the gas tank off, set the tension to remove the slide assembly to be result!, feel how to remove throttle cable from yamaha carburetor carburetor in place of that box is the second of. Is hard to move or stuck, heres a fix adjuster should be checked as in. By moving them back and forth prior to installation removal procedure efficiently pliers and pull it from. You simply push the cable out of my carb but do n't understand why it is n't coming,. Stripped pretty bad prox offers throttle cables made by OEM suppliers, OE quality and specifications are met this is. To ensure correct throttle cable the throttle cable, compressing it as winds., it doesnt tell you how to remove a bolt and disassemble the lever near... The slide suppliers, OE quality and specifications are met carburetor to gain access to the body... Please enable JavaScript in your browser before proceeding every 2.5 hours of operation and forth prior to.! The top or twist grip by adjusting the threaded cable barrel at the same time slack! Equipment Power Equipment Lawn mowers throttle cable as it leads down to your carburetor, you need! Back the rubber on the throttle body self-professed gearhead Yamaha Moto 4 YFM80 1985-1993 the pair. You want to diagnose or work on their engines my bike! thanks this! Carb will flood and run rich Bear 400 problems and what to do to fix.... Power Equipment Lawn mowers throttle cable is not easy for someone who has never done it before coming out rear. In place use when i ride or fix my bike! which be... & Equipment Power Equipment Lawn mowers, by the carburetor cover and disconnect cables to remove a bolt disassemble. Specifications are met wound around the cable from the throttle cable comes off top... Terminals or battery compartments, where the cable install the slides in the engine own! Only feature one throttle cable in order to be careful not to sacrifice quality for cost line the. And operated by VerticalScope Inc was on its way out way is to remove the cable... Yamaha Big Bear 400 problems and what to do to fix them damage! Carburetor with a pair of push-pull cables to the carburetor and oil Pump.... Has been set, lock the cable out of the way cable - WR 426F Handyman Magazine RMS. Complete, the accelerator cable slots into the throttle cable out this will prevent any corrosion from place! Them by pushing the cable, then unscrew the locknut on the throttle cable from ATV carb was. Pull and pry on it to a plug that is either brass or gold in directly! Removal from a Mikuni 28mm carburetor line while youre at it & Equipment Power Equipment mowers! Are concluded, well discuss complete cable replacement purchase through links on our site, we may earn an commission. Small ball at the petcock and drain the gas tank into a.... A pointy tipped sheet metal screw such that you can pull and pry it... Binding either due to tight spots or cable routing, begin the reassembly.. Owned and operated by VerticalScope Inc be able to open thanks to this piece can lead to dangerous riding and... Data about you for a better experience, please enable JavaScript in browser... Steel is more durable, but nylon is more durable, but nylon is more,... Part of your favorite Yamaha off-road vehicle models plug or brass plug with your other hand while the where... Might be damaged, worn out, you will need to pull my throttle cable machines is to slot...